Spotlight on an industrial solution: our modular plunger pump
The success story of our plunger pump
Reliability starts with the right solution.
As part of a development project, the aim was to create a high-performance, low-maintenance pump for low-viscosity fluids – with a particular focus on efficiency, robustness and flexibility in continuous industrial operation.
Our team subsequently developed a solution that meets precisely these requirements: a plunger pump that combines technical excellence with practical suitability for everyday use.
What the project required
Requirements as the basis for genuine innovation.
The requirements were as specific as they were demanding. The focus was on the need for an industrial-grade pump offering high efficiency and reliability – whilst also offering flexible installation options
- Pumped medium: water with additives
- Suitable for continuous operation (24/7)
- Low pulsation combined with high energy efficiency
- No gearbox
- Motor can be fitted on either side
- Use in a standing and lying position
- Maintenance-friendly design with easy access
- Smooth running and low noise levels
Key technical features.
The entire development process was supported by simulation. This resulted in an overall technical concept designed for maximum performance and minimal maintenance requirements.
Technical features:
- Optimised positioning and cross-sections of the suction and discharge pipes
- Use of high-quality, corrosion-resistant materials
- Valves with short switching times and reliable sealing at high pressures
- Sealing systems for up to 1500 bar
- Crankshaft with only two bearing points, designed using simulation
- Effective lubrication concept for vertical and horizontal operation
- Components rated for 6 million load cycles at 80 °C
- Easy access to and interchangeability of all relevant components
- Low vibration and low noise, even at high speeds
What we have developed
The answer: Technically sophisticated, with a modular design.
The result is a modular 5-plunger in-line piston pump which not only meets all the specified requirements but also impresses with features such as an energy-efficient drive and a gearless design.
The pump is robust, compact and specifically designed for continuous industrial use. All components are designed for maximum service life and can be easily replaced when maintenance is required.
What makes our pump special.
The solution developed is impressive not only for its technical quality, but also for its high adaptability to a variety of industrial conditions.
Key benefits at a glance:
- Compact design for space-saving integration
- Robust construction using durable materials
- Energy-efficient operation thanks to an optional variable-frequency drive
- Available in either foot-mounted or flanged versions
- Designed for continuous operation in a multi-shift system
- Wide range of expansion and customisation options
- Gearless design reduces maintenance requirements and increases reliability
Where our pump is used
A solution for many sectors.
Typical areas of application:
- High-pressure supply for industrial processes
- Liquid spraying and cooling, e.g. in cleaning or cooling systems
- Hydraulic drives using water or emulsion hydraulics
- Press drives in metalworking
- Descaling using high-pressure water
- Pressurised water stations and pump houses
- High-pressure cleaning in industry, the construction sector and vehicle care
FIRST IMPRESSIONS
Good design leads to a successful product
Our plunger pump is the result of a holistic development process. Engineering, simulation and industrial design are seamlessly integrated, resulting in a product that is not only technically impressive but also well thought-out in terms of its application and ease of use.
For us, professional design is a strategic tool. It strengthens competitiveness, ensures optimal ergonomics and gives products a clear brand identity.
Comprehensive product development from a single source.
Looking beyond individual projects, at the d.u.h.Group we bring together engineering, simulation and design under one roof. With over 20 years’ experience, we develop bespoke solutions that reach market readiness quickly, efficiently and in a practical manner – whether as a sub-project or as a complete implementation.
Topics
Success stories
Mehr entdecken